It’s amazing how frequently a $0.10 part can cause tons of issues for mechanical equipment. Whether it’s a seal, gasket, a spring, or electrical connector, minor part malfunctions are leading contributors to many of the problems which occur in the warehouse. Forklifts specifically tend to suffer mechanical failures due to minor parts that should be replaced through regular maintenance. This is where buying more affordable forklift salvage parts can help improve your routine service and maintenance programs.
While most forklifts are very liable and heavy-duty pieces of equipment, there are some systems that tend to fail more frequently than others. And the moving parts that operate these vehicle systems that fail, don’t always require new OEM replacements. In fact, you can save a lot of money and time by ordering used forklift parts from a reliable supplier.
Let’s look at three of the most common forklift issues that can shut down your daily warehouse operations. We’ll also explain why it’s a good idea to buy your used forklift parts from a professional supplier like Atlanta Liftruck Salvage.
Problems with The Steering System
Forklifts are extremely heavy pieces of mechanical equipment. They need to be considering the girth of the pallets and heavy equipment they haul. However, the steering systems on many forklifts is not as robust. In most liftrucks, the steering is a hybrid of electrical, hydraulic, and mechanical parts that work together to navigate the lift through tight spaces, turn on a dime, and handle the weight of pallets as it moves.
When a problem in the steering system occurs, it will display several warning signs or early indicators including:
- Making noises as the steering is operated. The first warning sign is a noticeable noise when you’re operating the steering wheel or controls. Sometimes this sound is a squeal, and in other instances, you’ll notice a clunking sound as you turn the wheel. In either case, the root issue can be correlated to a hydraulic leak, damage to steering links, or in other instances, a lack of lubrication to moving parts.
- Tightness. The second indicator of a steering system failure is when the wheel is tight to turn. If this happens, it’s typically a hydraulic problem, especially if the forklift is equipped with a power steering system.
- Drifting while moving forward. Another common steering issue is when the forklift seems to be drifting to the left or right while going straight. Like a car, this issue can be caused by the misalignment of the steering system. In other instances, it’s caused by one tire being more worn than others.
Problems with Lifting Freight
The mast is the component on the forklift’s frame that is responsible for lifting, tilting, and lowering pallets and cargo. It’s comprised of multiple moving parts, and depending on the type of forklift you have, can be a single, dual, or triple mast design. You’ll find that most of the mast-specific issues are related to hydraulic components, such as fluid, nozzles, hoses, or valves.
Major problems with the mast are commonly mechanical in nature, meaning that the hydraulic pump, gears, or problems with the chains are the root source of the lack of lifting ability.
Issues Starting the Forklift
There are multiple power suppliers for forklifts. Some are powered by electric motors, while others are combustion engine powered. Due to the complexity of these systems, diagnosing the problems will mainly be determined by the type of motor or engine. For electric motors, the problems with starting are usually electrical in nature – such as a malfunctioning switch, the battery, cables, or the starter. An engine tends to be more complex to diagnose – as you’re introducing fuel and ignition systems to the mix.
How Forklift Salvage Companies Can Help Reduce these Problems
Scheduled maintenance and parts inspection can detect many of the root issues that cause these three popular forklift problems. When you have your maintenance manager or a forklift service company complete routine inspection, they can often diagnose issues with major components that might be resolved through replacement.
This is when it’s a good idea to have a trusted forklift salvage company helping you by supplying quality used forklift parts at affordable prices. An experienced business, like Atlanta Liftruck Salvage has helped warehouse operators, logistics, fulfillment, manufacturing, and other businesses who depend on forklifts keep them running strong for decades.
Each used forklift part we sell undergoes significant inspections, is fully refurbished, cleaned, and painted, so it’s ready to be installed on your specific type or brand of forklift. Not only that, our No Hassle 30-day return policy provides you with peace of mind if you happen to order the wrong part, or no longer need it.
If you’d like to avoid some of the common problems that lead to forklift issues, contact Atlanta Liftruck Salvage today.